Medical Injection Molding Solutions

Precision Injection Molding For Medical Components

Your Trusted Contract Manufacturing Partner—Supporting Medical Device Development from Design to Component Supply

ISO 13485 Injection Molding Turnkey Solutions

Optimold is a market leader in custom Injection Molding services, offering comprehensive expertise and extensive facilities to streamline the entire development and validation processes for the medical and related industries

Medical Components

High precision Injection Molded plastic components manufactured in Cleanroom facilities used in Medical Equipment, Devices and Drug Delivery, in areas such as Medical Diagnostics, Surgery and Inhalation

Ophthalmic Components

Precision-engineered injection molded components for ophthalmic applications, including ophthalmic molding, contact lens casts/packaging, IOL casts, and integrated optical windows for microfluidic diagnostic chips

Component Development

Comprehensive component development services for any industry requiring ultra-precision mold tooling and injection molding solutions, encompassing the entire process from mold design through to mass production

High-performance Medical Molding Solutions

Optimold is a UK-based contract manufacturer specializing in high-precision injection molded plastic components for the medical and life sciences industries. Our capabilities include micro injection molding, two-material (2K) molding, and validation, with a strong focus on medical devices, ophthalmic components and drug delivery systems. In collaboration with their sister company, Micro Systems, Optimold enhances its offering with advanced micro mold design and manufacturing expertise.

ABOUT US

On-site Ultra-precision Mold Tooling

Micro Systems, our on-site sister Mold tooling company, has over 20 years of experience, ISO 9001 and ISO 13485 certifications, and world-class facilities in both the UK and Singapore. Micro Systems provides ultra-precision mold design, manufacturing, and validation services—including micro and multi-cavity tooling. This close partnership creates a unique synergy to streamline the entire development and validation process, enabling us to offer fully integrated, turnkey solutions from concept through to high-volume production with speed, flexibility, and exceptional quality.

VISIT MICRO SYSTEMS

Comprehensive Mold Manufacturing and Injection Molding Services On-Site

Optimold offers full-service support for any project, providing complete flexibility through on-site mold manufacturing facilities. This integrated approach enables rapid design iterations and streamlined communication, significantly accelerating development timelines. For clients with existing in-house molding operations, we deliver dedicated product, mold, and process development services within a separate, controlled environment—ensuring seamless collaboration without impacting their ongoing production.

Injection Molding
2-Shot Molding
Overmolding
Validation
Mold Testing & Evaluation
Component Development
Metrology

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Customized Injection Molding for Complex Medical Applications

Thanks to our extensive expertise and advanced technology, Optimold rapidly delivers tailored molding solutions that meet the unique requirements of critical sectors. By working closely with our customers, we address complex technical challenges and consistently provide reliable, high-quality results that exceed expectations.

Medical Devices
Microfluidic Diagnostics
Drug Delivery
Ophthalmics
Life Sciences and Biomedical

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High-Precision Injection Molding with 24/7 Operation and Integrated Quality Control

Optimold operates a state-of-the-art facility with 16 injection molding machines ranging from 30t to 300t, including both hydraulic and all-electric models. Our capabilities include twin-shot molding, robotic handling and packing, and 24/5 and 24/7 production operations. We work with a range of high-performance medical grade plastics including PEEK, ABS, HDPE,…We offer ISO 13485-certified cleanroom molding (ISO Class 7 & 8) supported by extensive metrology and full validation protocols (FAT, IQ, OQ, PQ), delivering high-precision solutions from prototype to high-volume production.

Fanuc 30T Injection Molding
Husky Injection Molding
Fanuc 300T Injection Molding
2-Shot Injection Molding
Metrology facilities: CT Scanner, White-light interferometers, Vision systems, Digital Microscopes, CMM

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